Capturing real-time location data across all manufacturing operations is essential to systematic order tracking. Based on precise position data, companies can automate manual processes, take immediate action in the event of process violations, and perform analysis to identify bottlenecks. Worker productivity can be increased and process-driven KPIs can be optimized for the long term.
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Automated order tracking leverages location technology solutions to apply object-based control dashboards, including effective visualizations of process steps that allow for easy data-driven decision-making.
1 | Lack of Transparency:
Unclear batch order status information can result in inefficient order planning. It also hinders traceability when quality problems arise.
2 | Costly Downtimes and Delays:
Delayed detection of process violations, such as a skipped process step, can lead to costly scrap, rework, or repairs.
3 | Complex Production Planning:
Process bottlenecks occur especially at peak times (e.g., overrun of buffer zones, over/under utilization of machines). Changes in production plans further increase the complexity of order handling and process planning.
Do away with missing orders – Visualize and efficiently manage orders in real time based on predefined process models and rules. The application of process violation alerts and critical time thresholds allows the user to react immediately to late and defect orders.
Actionable analyses – Leverage process mining tools for comprehensive reporting on all orders based on the process model information and real-time data.
Explore ultimate scalability for unparalleled process automation
Material replenishment is a production-critical and cost-intensive factor for companies. Insufficient transparency into material inventory and needs can lead to disruptions throughout the entire material flow. Capturing and processing position data is essential for monitoring resource utilization, which allows companies to produce effectively while preventing costly downtimes.
Get in touch with our IoT Experts now to explore how KINEXON can add value to your business.