Two men with tablet talking about a product in factory shop floor
Industrial IoT

Process Mining

Intro

Your Step Towards Optimization, Automation and Monitoring in Real Time

KINEXON offers the most powerful solution for process management in production and logistics. Not only do we make processes transparent and traceable, we also provide tools for optimizing and automating business processes. The three central analysis modules are process modeling, process mining and process monitoring. They operate in real time and fully automated, and thus without costly human resources. Now you can enjoy the benefits of shorter process times, reduced process costs and improved efficiencies!

Why KINEXON Is the Right Choice for You:

Without Process Mining, Efficient Process Management Reaches Its Limits

Purposeful business process management with continuous optimization of processes and the resulting increase in efficiency in shop floor management and logistics secure key competitive advantages in times of globalization, digitization and automation.

However, process sequences can only be optimized in a sustainable way if there is complete transparency about the status quo before an optimization measure and then the implementation can be tracked in real time. If you do not want to commit an unnecessarily large number of human resources, companies without technological aids, such as data mining or process mining solutions, face unsolvable challenges.

Animation graphically displayed for process optimization in case of erroneous status quo assessment

Keep Data Error Free

Without transparency about position, movement, length of stay of production products, load carriers or conveyor vehicles, optimizations for business processes are difficult to realize. This is due to missing data and immature data mining, which makes an exact analysis impossible. Frequently asked questions that need to be answered reliably:

  • Between which stations are there particularly many empty runs of forklift trucks, which results in lower productivity?
  • What effect does a too high number of load carriers in a limited area have on the throughput time?
  • Which manufacturing products and goods have not passed through all the relevant stations in order to ensure high quality?
  • Which interim storage leases often have orders stay longer than intended and thus lose valuable time?

Animation graphically displayed for process optimization in case of inconsistent adherence to processes

Consistently Comply With Processes

Compliance with and control of defined processes, meaning a continuous process monitoring, are indispensable for efficient processes in production and logistics. With classic means such as training and posting the best attempt is made to sensitize those responsible for, among other things, the following process instructions:

  • Between which stations are there particularly many empty runs of forklift trucks, which results in lower productivity?
  • What effect does a too high number of load carriers in a limited area have on the throughput time?
  • Which manufacturing products and goods have not passed through all the relevant stations in order to ensure high quality?
  • Which interim storage leases often have orders stay longer than intended and thus lose valuable time?


However, optimizing business processes often fails because processes can not be tracked in real time and, in case of deviations, no timely countermeasures can be taken. As a consequence, there are, among other things, longer processing times, an increased risk of accidents and lower quality, productivity and capacity utilization. 

This Is How KINEXON Process Mining Works in Practice

Watch in this video below how KINEXON RIoT can be used to record, visualize and evaluate processes.
Easily, clearly and graphically.

The Easiest Way to the Perfect Process

The perfect process is one that is also put into practice. The way to achieve this is via a concrete concept (modeling), checking and uncovering weak points (mining) and permanent monitoring. KINEXON covers all:

Animated Definition of Ideal Processes in Process Mining

Process Mining, Process Modeling and Process Monitoring

KINEXON connects all three seamlessly with the activities on the shop floor and in logistics.

Example Scenarios for Process Mining

With process mining, we generate measurable added value in a wide variety of areas.

Material flow optimization for a buffer store of final assembly

Material Flow

Synchronize material flow perfectly with manufacturing processes. Identify and eliminate bottlenecks in realtime

Ensuring work steps in prototype production

Production

Make sure your production runs smoothly, optimize cycle times and manage correct sequencing

Reduction of load carriers in eCommerce using Zalando as an example

Logistics

Reduce cycle times by eliminating wainting times, reduce the number of needed load carriers and identify bottlenecks in real time

Your Advantages of Process-Mining With KINEXON

Process mining icon efficiency increase

Measurable Increase in Efficiency

A localization of objects and the constitutive real-time analysis of processes on the shop floor and in logistics accelerates the processing time.

This enables us to identify unnecessary routes of material and goods transport, bottlenecks in material flow or low utilization of resources with process mining, and to implement more efficient processes.

Process mining icon data collection

Automated Data Collection

The combination of an intelligent localization network, paired with a real-time IoT platform, allows for a comprehensive data mining on the shop floor right off the bat. And that on the basis of valid and high-quality data.

This eliminates the need for unnecessary human resources in collecting data for process modeling and process mining.

Process mining icons process compliance

Secure Process Compliance

By monitoring the movements and events on the shop floor in real time, you actively support all parties involved in adhering to specified processes and creating effective process monitoring.

Only in this way can optimization measures be implemented and their planned value-added potential developed and efficiency gains recorded.

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Get in Touch With Our Experts!

We’re in the starting blocks and ready to evaluate and boost your digital potentials.

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